IEC 62196 EV Connector Temperature Rise Test Equipment
Complied Standards & Clauses
This test system meets the standard requirements of IEC 62196-1Ed.4CDV 2020 clause 12.3, clause 24, table 10, clause 34.2, 34.4 and 35.4., IEC 62196-2, IEC 62196-3, etc.
Product Overview
The IEC 62196 EV Plug and Socket Temperature Rise Test System is designed to evaluate the thermal performance of electric vehicle charging connectors, plugs and socket-outlets.
The system performs temperature rise tests by applying rated current to EV charging interfaces and measuring temperature changes at terminals and contact points.
It is suitable for testing AC and DC charging connectors according to IEC 62196-1 and IEC 62196-3 requirements, helping manufacturers verify electrical safety and thermal performance of EV charging components.
Technical Parameters
| Output Workstation |
1 DC output station |
| Maximum Output Voltage |
DC less than DC 15V |
| High Current Output |
DC 200–6500A |
| Automatic Temperature Control Mode |
The system can set a stable temperature rise value and automatically find the appropriate current value.
- Temperature Rise Setting Range: 0–100°C
- Stability Accuracy: ±0.5°C
- Automatically calculates the required current for the desired temperature rise
|
| Voltage Display Accuracy |
±(0.25% of reading + 0.25% of range), resolution 0.01V |
| Temperature Measurement Range |
0–260°C, Accuracy: ±0.3% of reading + 1°C; Resolution: 0.1°C
|
| Temperature Measurement Channels |
16 channels for EV connector temperature monitoring
|
| Thermocouple Types Supported |
The instrument supports J, K, T, E, S, N, B, R types of thermocouples.
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| Thermocouple Used for Measurement |
USA Ω Company K-type 30AWG fine wire thermocouples, length 2 meters, 20 pieces in total
|
| Control Contact Power Supply |
Current range AC (0–2) A |
| Operating Modes |
Continuous mode, On/Off mode, Automatic temperature control mode |
|
Continuous On/Off Mode
|
1. Continuous Mode Test Time: 0.01–99.99 hours
2. On/Off Mode Power On/Off Time: 0.01–99.99 hours
3.On/Off Count: 1–9999 times, stops automatically when the count is reached
4.Current Setting: Programmable control settings (can be configured according to IEC62196, with time and current combinations as shown in the table below)
|
| Test Current Stability |
±(1% of set value + 0.5A), response time approximately 1s
|
| Current Display Accuracy |
±(0.25% of reading + 0.25% of range), resolution 1A |
Applications
- EV charging plug temperature rise testing
- Electric vehicle connector thermal testing
- EVSE component verification
- Charging gun contact temperature measurement
- High current endurance testing
- EV connector safety evaluation
Why Choose IEC 62196 EV Connector Temperature Rise Test System?
- Designed for IEC 62196 EV charging connector temperature rise verification
- Supports high current testing up to 6500A for AC/DC charging interfaces
- Accurate temperature monitoring on terminals and contact points
- Suitable for EV plug, socket-outlet and vehicle connector testing
- Custom test fixtures available for different charging connector types
- Ideal solution for EV manufacturers, laboratories and certification organizations
Product Details
